Diagnose and repair real-world fault scenarios
Experience real 400 V high-voltage systems in a safeguarded training environment
Train high-voltage and low-voltage isolation using industry-standard methods
Over 25 hands-on scenarios with step-by-step guided procedures
As electric and hybrid vehicles with high-voltage systems continue to grow worldwide, the demand for qualified technicians increases. Workshops and training institutions require safe working procedures, structured system understanding, and recognized qualification pathways.
CarTrain “Diagnosis and Repair of High-Voltage Vehicles” provides a safeguarded and realistic training environment. Typical workshop tasks – from 12 V electrical systems and relays to pilot lines, inverters, EMC-related faults and charging infrastructure – can be practiced in a structured and controlled way.
Clear procedures and reproducible fault scenarios enable standards-oriented high-voltage training without the risks associated with working on live vehicles.
High-voltage education becomes structured, safe and efficient – reducing preparation effort while giving instructors full control and oversight.
Clear scenarios, reproducible procedures and real hardware. Stay in control and save preparation time – without compromising safety or practical relevance.
Learn and apply high-voltage isolation methods under realistic conditions using industry-standard approaches.
Diagnose and repair typical faults found in high-voltage vehicles.
Train safe working procedures for high-voltage systems in line with recognized qualification frameworks.
Complete workshop-oriented projects including OBD-based diagnostics.
Carry out high-voltage-specific measurements such as voltage and insulation resistance testing.
Explore electric, hybrid and fuel cell vehicle configurations using modular plug-in systems.
Work with different HV relays, original HV DC and three-phase cables in realistic system setups.
Evaluate and assess high-voltage measurement results professionally and reliably.
High-Voltage Safety: Standards-based training
Isolation Procedures: Industry-standard methods
Fault Diagnosis: Typical HV & LV faults
High-Voltage Measurements: Voltage & insulation testing
Workshop Scenarios: OBD-based projects
Drivetrain Concepts: EV, hybrid & fuel cell systems
Real high-voltage systems meet digital precision: Perform voltage and insulation measurements using professional test equipment or work digitally with RXLea — safely, realistically and with full clarity.
Open an oscilloscope and/or up to four multimeters directly within the RXLea virtual instrument environment.
Measure HV voltage and resistance, and verify equipotential bonding using industry-standard test equipment.
Measure HV components and signals easily using standard workshop test devices — just like in real service environments.
High-voltage training requires responsibility. CarTrain “Diagnosis and Repair of High-Voltage Vehicles” supports you with structured processes, safe procedures and clearly defined workflows — giving you oversight and reliable results in everyday training.
Identify and resolve typical high-voltage vehicle faults under realistic conditions.
Support qualification pathways for safe high-voltage system work.
Train all industry-standard high-voltage isolation methods — structured and compliant.
Complete full diagnostic projects using realistic service procedures and OBD-based testing.
Work with different HV relays, original HV DC and three-phase cables in practical system setups.
Measure voltage and insulation resistance safely and understand electric, hybrid and fuel cell systems in context.
Insights into the training system: hands-on, digitally supported and fully focused on electric mobility.
YOU GUIDE THE LEARNING
RXLea is Lucas-Nuelle’s digital learning environment for technical education and professional training.
It strengthens the Real Experience Learning approach by connecting digital learning modules with real training systems and integrates seamlessly into existing customer LMS platforms. RXLea follows a structured learning journey: learners complete hands-on projects through guided learning paths across defined competency levels (Basic, Intermediate, Advanced).
Instructors can monitor progress, guide development effectively and adapt content flexibly to their training needs.
Animations, interactive tasks and realistic scenarios promote deeper understanding. All content is structured into clear learning paths for focused, practical training.
3D build animations and digital instructions simplify complex procedures, reduce errors and increase learner independence.
Overview graphics, screenshots and animation examples provide transparency into the learning environment. Additional images from the training packages are available, including country-specific versions where required.
This CarTrain is a hands-on training system for the diagnostics and repair of electric, hybrid, and fuel cell vehicles with high-voltage technology. It enables realistic workshop scenarios in a safe learning environment.
It is aimed at vocational schools, training centers, universities, OEM academies, and industry training providers who qualify professionals according to DGUV 209-093 levels 2S and 3S or international standards.
The CarTrain meets the requirements of DGUV 209-093 levels 2S and 3S as well as international standards for safe work on high-voltage systems. It provides real high-voltage (400 V) with high impedance to ensure learner safety.
All common HV concepts can be realistically simulated:
The CarTrain is fully integrated into the digital learning platform RXLea. This offers:
RXLea can be integrated into all common LMS.
Yes. The system includes integrated original components (e.g., HV cables, relays, charging sockets), but they are not manufacturer-specific in order to ensure universal use in training.
More than 25 practice-oriented projects are integrated into the learning path, all with step-by-step procedures and automated feedback.
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