Understand high-voltage vehicles safely. Diagnose faults realistically.
Diagnosis and Repair of High-Voltage Vehicles DGUV 209-09
Simulate Typical Faults
Realistically Repair Everyday Workshop Errors
Safe Working
Real 400 V High-Voltage in Full Safety
Practice Deactivation
Hands-On Training for HV and Low-Voltage Disconnect
Implement Workshop Projects
More Than 25 Practice-Oriented Scenarios Available
Your Complete Solution for Diagnosis and Repair of High-Voltage Vehicles DGUV 209-09 Levels 2S and 3S
More and more electric and hybrid vehicles with high-voltage systems are entering the global market and must be properly maintained and repaired. These new technologies present workshops with special challenges and require specific system knowledge as well as recognized qualifications such as DGUV 209-09 Levels 2S and 3S. Practical and safe training is essential in order to reliably carry out diagnostic and repair work on high-voltage components. Since working directly on real vehicles is too dangerous without prior qualification due to the high voltages, safe learning environments and realistic simulations are necessary. Typical workshop tasks such as faults in the 12 V on-board network, relays, pilot lines, motors, or EMC can be trained in a practice-oriented way. In addition, handling charging stations, for example with Type 2 connectors and locking systems, is part of the daily routine in a modern workshop.
Insights Into Our Equipment
Discover the Unique Features of Our System in Detail – Modern, Versatile, Practice-Oriented, and Perfectly Tailored to Your Requirements.
Digital support for maximum learning success – with RXLea
Individual Learning Paths & Learning Success
The RXLea learning environment is an integral part of the training setup, guiding learners through project-based, individual learning paths. Integrated progress checks and feedback ensure that knowledge is not only delivered but truly retained.
Practical and Interactive
Numerous animations and interactive elements are embedded in the projects. Various question types and realistic workshop scenarios promote deep understanding. All tasks are organized as stations within a clearly structured learning path – enabling focused and practice-oriented learning.
Digital Support for Greater Independence
Experiment guides with 3D setup animations help prevent mistakes and make complex processes easier to understand. At the same time, they foster learners’ independence, making the learning process more efficient and safer.
Visual Support
The materials include overview images illustrating the learning environment, screenshots of projects and learning paths, and animation examples. In addition, photos from the learning packages are available and can be adapted to specific countries if required.
Skills for Practice
With the Growing Demand for Electric and Hybrid Vehicles, the Need for Professionals with High-Voltage Expertise Is Increasing. Numerous Practice-Oriented Scenarios and Realistic Exercises Promote Not Only Technical Knowledge but Also Independent Action. The Skills Acquired Strengthen Safety and Efficiency in Everyday Work.
Diagnose and Repair Faults
Identify Typical Malfunctions in High-Voltage Vehicles Realistically and Repair Them Safely
Work Safely According to DGUV Standard
Qualification for Work on HV Technology in Accordance with DGUV 209-09 Levels 2S and 3S
Deactivation as in Practice
Train All Common Deactivation Methods – Realistic, Understandable, Compliant with Regulations
Workshop Scenarios with OBD Diagnosis
Complete Projects with Realistic Workflows and Diagnosis via OBD Tester
Practice Handling Relays
Use and Test All Types of HV System Relays as well as Original HV DC and Three-Phase Cables
Understand Measurements and Drive Systems
Safely Measure Voltage and Insulation Resistance and Replicate Electric Hybrid and Fuel Cell Vehicles
The Future in High-Voltage Sector
Insights Into the Training System: Practice-Oriented, Digitally Supported, and Fully Focused on Electromobility.
Real Experience Learning
Our Projects in RXLea Consistently Follow the Model of Complete Action. This Didactic Concept Guides Learners Step by Step Through All Phases of a Real Work Assignment: Inform, Plan, Decide, Execute, Control, Evaluate.
In Practice, This Means:
RXLea Supports the Process
Digital Learning Paths Guide Learners Systematically Through All Phases of Action
Put Into Practice with CarTrain
Practice Realistic Scenarios Step-by-Step and Evaluate
Secure Competencies Sustainably
Deepen Knowledge and Achieve Action Competence for Industry and Workshop
This Creates a Continuous Learning Process in Which Theory and Practice Are Optimally Interlinked. Learners Understand Not Only the “How” but Also the “Why” – and Thus Develop Sustainable Action Competence for Everyday Workshop Work.
Ready for the Future?
Contact Us to Learn More About the CarTrain Diagnosis and Repair of High-Voltage Vehicles, and Start Your Training Today!
CarTrain Diagnosis and Repair of High-Voltage Vehicles in Detail
Discover our Features
Fault Diagnosis
Diagnose and Repair of Typical Faults in HV Vehicles
Common Workshop Faults Are Diagnosed and Repaired as Part of Projects
Safety
Safe Work on HV Technology According to DGUV 209-09 Levels 2S and 3S
Real 400V HV Voltage, but Training in a Completely Safe Learning Environment According to International Standards
Deactivation
Learn and Acquire Deactivation Skills in a Realistic Way Using All Common methods
HV and Low-Voltage Service Disconnect, Cutting Loop, HV Fuse, Tester-Guided Deactivation, Live-Dead-Live Measurement
Workshop Scenarios
Projects with Realistic Workshop Scenarios and Diagnosis Using OBD Tester
More Than 25 Practice-Oriented Projects in RXLea with Step-by-Step Procedure and Automated Feedback
HV Components
All types of HV System Relais Original HV DC and Three-Phase Cables
System relays (HV+, HV-, DC/DC) with programmable faults, defective components with replacement parts such as HV cables and fuses
Drives
Replicate Electric Hybrid and Fuel Cell Vehicles with Plug-In
All Common Drive Configurations Including Parallel / Series / Power-Split Hybrid
Original components
Integrated Original Components Not Specific to Any Manufacturer
Use Various Original Components Just Like in Practice
Charging Infrastructure
Easily Replicate a Charging Station in the Lab and Test Its Function
Check Locking and Communication with the Vehicle on the Type 2 Charging Connector
Driving Function
Accelerate, Brake, Simulate Driving Scenarios, and Observe Behavior on the Color Touch Screen
OBD Tester with Live Measurements Directly Available, Realistic and Varied Driving Routes with RXLea, HDMI Output
Energy Flows
Visualization of Energy Flows in the Vehicle Depending on Vehicle Type
Direct and Alternating Current Energy Flows Are Additionally Displayed in Color
HV Assemblies
Remove HV Assembly with PPE, Then Perform Diagnosis on Removed Component and Replace if Necessary
Can Be Carried Out with the 3 Supplied Assembly Variants (HV+, HV-, DC/DC Pre-Charge)
Fuses
Locate, Remove, and Repair Defective HV Fuses
Use Practice-Oriented Measuring Devices, Replacement Defective Fuse Included
On-Board Network & Auxiliary Components
Type 2 Charging Connector, 12 V On-Board Battery with DC/DC Converter, PTC Heating Element or Heat Pump
CP/PP Measurement, Integrated 12 V Jump Start, Current Measurements, Motor Sensor Signals, Smart Key
OBD Tester
Integrated OBD Tester for Fault Diagnosis: Read OBD Fault Codes, Display Live Data, and Perform Tester-Guided Deactivation
Measuring and understanding with real high-voltage technology
Real high-voltage technology meets digital precision: learners perform voltage and insulation measurements using real measuring devices or work digitally with RXLea – safe, practical, and easy to understand.
Integrated 4-channel measurement interface for signal acquisition directly on the PC
Open the oscilloscope and/or four multimeters directly within the virtual instrument in the RXLea learning environment.
Perform high-voltage-specific measurements such as voltage and insulation resistance in a practical way
Measure HV voltage, perform real resistance tests, and check equipotential bonding using standard market measuring devices.
Various measurement adapters enable easy testing of HV components — just like in real practice
Easily measure HV components and HV signals using standard industry measuring devices.
Virtual Cockpit
Fault Diagnosis as in the Vehicle
Main Relais
Training with All Pre-Charge Variants
CarTrain Diagnostics and Repair of HV Vehicles at a Glance
- Energy Flows: Realistic representation of energy flows in different drive configurations based on real vehicle data
- Workshop Practice: Performing potential equalization measurements on real metal components
- Interchangeable Relays: Different relays for training and understanding all types of pre-charge methods used today
- Deactivation Procedures: With all common variants from different manufacturers
- HV Safety: Occupational safety, PPE selection, and handling of hazards from high-voltage systems
- Diagnostics & Maintenance: Troubleshooting electric motors, 12V charging systems, and locating insulation faults
Dive into high-voltage technology.
This is how high-voltage training works today: CarTrain – diagnostics and repair of high-voltage vehicles in detail.
Do you have any questions? Let’s talk!
With the CarTrain – Diagnosis and Repair of HV Vehicles
FAQ - Frequently Asked Questions
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