ALL NEW:
HEV/EV Trainer
“Diagnosis and Repair of HV Vehicles”
AVAILABLE SPRING 2025
Would you like to stay informed?
Real Experience Learning with Hands-On Tasks such as:
- Diagnostic Flow Diagrams: Following workshop practices
- Insulation Testing: For HV cables, AC compressor, and drive motor faults
- Motor Winding Testing
- Extensive System Main Relay Testing:
- Three relay types: HV+ Precharge, HV– Precharge, and DC/DC converter Precharge over 12V battery
- Internal welded contactor testing
- Replacement of faulty relays (under high voltage)
- Voltage Handling: 400V with high impedance for trainee safety
- Faulty HV Fuses: Identification and replacement
- Vehicle Isolation Methods:
- MSD on HV Battery with live-dead-live testing
- Low voltage disconnect
- First responder cutting loop and fuse
- Scan tool isolation
- Acoustic Feedback: Alerts for incorrect actions, e.g. opening the interlock with ignition on
- Energy Flow Analysis: For various hybrid and electric vehicles, including fuel cells
- Real HV Signal Measurements:
- Motor voltage and current during drive and regeneration
- Charging communication
- Motor position sensors (resolver and Hall effect)
- DC/DC converter for 12V system
- DC/DC converter faults
- 12V battery faults requiring jump start
- Motor and Insulation Fault Measurements: Using terminal adapters
- Potential Equalization Testing: On real metal components
- Abnormal Noise Simulation: For motor, gearbox, or shielding
- High Voltage Vehicle Operation Testing: Via virtual cockpit on the touch screen
- Charge Port Type: Supports the new J3400
- Integrated OBD2 Diagnostic Scan Tool
- Touch Screen Display with HDMI Output
- Live Data Streaming
- Interactive Course Material: Curriculum and Experiments
- Multiple Course Delivery Options: Local machines, network or LMS
- Integration into any LMS: Canvas, Blackboard, Moodle, etc.